Skip to Content

How to Start a Fitness Clothing Line

A fitness clothing line is a brand or collection of clothing designed specifically for people who engage in physical activities such as exercise, sports, or outdoor recreation. The clothing is typically made from breathable, moisture-wicking materials that help regulate body temperature and reduce sweat.

Fitness clothing lines may include items such as athletic leggings, tank tops, sports bras, athletic shorts, and hoodies, among other products. These clothing lines may be marketed toward individuals who are passionate about fitness or seeking to live a healthy lifestyle.

The fitness line is a niche idea in the apparel market and available data shows that the global fitness apparel market share is estimated to be worth about US$ 384.8 Billion by 2032, expanding from a net worth of US$ 204.5 Billion in 2021. The three world’s largest apparel markets are the United States, China, and Japan in descending order.

Steps on How to Start a Fitness Clothing Line Business

1. Conduct Market Research

Market research is essential for any business, including a fitness clothing line. Here are some steps to conduct market research for a fitness clothing line business:

  • Define your target audience: Before conducting any research, you need to define your target audience. Are you targeting men, women, or both? What age group are you targeting? What is their fitness level, and what types of activities do they engage in? Understanding your target audience will help you tailor your research to their needs and preferences.
  • Conduct a competitor analysis: Identify your competitors and analyze their products, pricing, marketing strategies, and target audience. This will help you identify gaps in the market and differentiate your product from your competitors.
  • Analyze industry trends: Research the latest trends in fitness clothing, including styles, colors, fabrics, and designs. This will help you create products that are relevant and up-to-date.
  • Conduct surveys: Create surveys to gather information from your target audience about their preferences, needs, and behaviors when it comes to fitness clothing. You can use online survey tools or conduct in-person interviews.
  • Gather data from social media: Use social media to gather insights into your target audience’s preferences and behaviors. Analyze hashtags, influencers, and comments to understand what your target audience is talking about.
  • Attend fitness events: Attend fitness events, such as races, classes, or competitions, to observe your target audience’s behaviors and preferences.
  • Analyze data and draw conclusions: Once you have gathered data from different sources, analyze it to draw conclusions. Use the insights you have gained to create products that meet your target audience’s needs and preferences.

By following these steps, you can conduct effective market research for your fitness clothing line business and create products that meet the needs and preferences of your target audience.

a. Who is the Target Market for Fitness Clothing Line Business?

The target market for a fitness clothing line business can vary depending on the brand’s specific focus and product offerings. However, the following are some common demographics that are typically targeted:

  • Active individuals: People who engage in regular physical activity such as fitness enthusiasts, athletes, runners, and gym-goers
  • Health and wellness enthusiasts: Individuals who are passionate about living a healthy lifestyle and prioritize physical fitness as a part of their daily routine.
  • Millennials and Gen Z: These generations prioritize wellness, self-care, and healthy lifestyles
  • Women: Fitness clothing lines often target women with products such as sports bras, leggings, and workout tops.
  • Outdoor enthusiasts: People who enjoy outdoor activities such as hiking, camping, and running.
b. Is the Fitness Clothing Line Business a Profitable Business?

Yes, the fitness clothing line business can be a profitable business if executed correctly. The global activewear market is projected to grow in the coming years due to the increased focus on health and wellness and the rise of athleisure fashion.

c. Are There Existing Niches in the Industry?

No, there are no existing niches when it comes to fitness clothing line because fitness clothing line is a niche idea in the apparel industry.

d. Who are the Major Competitors?
  • Nike
  • Adidas
  • Under Armour
  • Reebok
  • Lululemon Athletica
  • Puma
  • Gymshark
  • Fabletics
  • Sweaty Betty
  • Alo Yoga
  • Outdoor Voices
  • Carbon38
  • 2XU
  • New Balance
  • ASICS
  • Brooks Running
  • Hoka One One
  • Vuori Clothing
  • Athleta
  • On Running.
e. Are There County or State Regulations or Zoning Laws for Fitness Clothing Line Businesses?

In the United States, there are various county and state regulations and zoning laws that can apply to a fitness clothing line business, depending on the location and type of business activities involved. Here are some examples:

  • Business license: All businesses, including fitness clothing line businesses, are required to obtain a business license from the county or state where they operate.
  • Zoning laws: Zoning laws regulate land use and dictate what types of businesses are allowed in different areas. Some areas may have zoning laws that restrict commercial activity in residential areas, while others may have designated commercial areas where businesses can operate.
  • Building codes: Building codes regulate the construction and maintenance of buildings and structures, including commercial properties where a fitness clothing line business may operate.
  • Environmental regulations: If a fitness clothing line business uses or produces any hazardous materials, it may be subject to environmental regulations that govern the handling, storage, and disposal of those materials.
  • Labor laws: If a fitness clothing line business has employees, they must comply with federal and state labor laws, including minimum wage and overtime requirements, workplace safety regulations, and anti-discrimination laws.
  • Tax laws: Fitness clothing line businesses must comply with federal and state tax laws, including income tax, sales tax, and employment tax requirements.

It is important for fitness clothing line business owners to research and comply with all applicable regulations and zoning laws in their location to avoid legal issues and fines.

f. Is There a Franchise for Fitness Clothing Line Business?

No, there are no franchise opportunities for fitness clothing line business.

g. What Do You Need to Start a Fitness Clothing Line Business?
  • A Feasibility Report
  • Business and Marketing Plans
  • Business Licenses and Permits
  • A Good Production Facility and Showroom
  • EIN (Employer Identification Number)/Federal Tax ID Number.
  • A Corporate Bank Account
  • Equipment, Machines, and Raw Materials
  • Employees
  • Startup and Working Capital

2. Choose a Memorable Business Name

When looking to start a business, before you can begin to file the necessary documents with the constituted authorities or start your website, it is necessary that you come up with a name that you will be recognized with. It is essential that the name you come up with can easily be pronounced, is unique and easily memorable.

Some of the catchy business name ideas suitable for a fitness clothing line are;

Creative Fitness Clothing Line Business Name ideas
  • Lois Signature® Fitness Clothing Line, Inc.
  • Tyson Kyler® Fitness Clothing Line, Inc.
  • Jordan Stich® Fitness Clothing Line, Inc.
  • Cassius B™ Fashion Brands, Inc.
  • Ernest Young® Fitness Clothing Line, Inc.
  • FitFusion® Apparel
  • Flexiwear® Fitness
  • Vitality™ Wear
  • MotionThreads™
  • Endurance® Attire
  • Energize® Athletics
  • MuscleMotive™ Clothing
  • ActiveWearz™
  • ToneThreads™
  • FitFlow® Fashion
  • PowerPlay® Apparel
  • ShapeShift® Style
  • ProFitWear™
  • LiftLife™ Clothing
  • Revitalize© Wear

3. Register Your Business

a. What Type of Business Structure is Best for Fitness Clothing Line Business?

Even though there are several options when it comes to the business structure of a fitness clothing line, the one that most players in this line of business consider is an LLC. It is common to consider an LLC because providers want to protect themselves from lawsuits.

Please note that an LLC will need an EIN if it has any employees or if it will be required to file any of the excise tax forms listed below. Most new single-member LLCs classified as disregarded entities will need to obtain an EIN.

b. Steps to Form an LLC
  • Choose a Name for Your LLC.
  • File Articles of Organization.
  • Choose a registered agent.
  • Decide on member vs. manager management.
  • Create an LLC operating agreement.
  • Comply with other tax and regulatory requirements.
  • File annual reports.
c. What Type of License is Needed to Open a Fitness Clothing Line Business?
  • General Business License
  • Seller’s Permit
  • Fire and Safety Permit (Fire certificates)
  • Federal Export Licenses
  • Zonal Permits
  • Signage Permit
  • State Occupational Licenses
  • Operational State Facility Inspections (Building Permits)
d. What Type of Certification is Needed to Open a Fitness Clothing Line Business?

You don’t need any certifications to open a fitness clothing line business, it is a business that is open to all and sundry as long as you have the business expertise and finance.

e. What Documents are Needed to Open a Fitness Clothing Line Business?
  • DBA
  • EIN
  • Business and liability insurance
  • Federal Tax Payer’s ID
  • State Permit and Building Approval
  • Certificate of Incorporation
  • Business License
  • Business Plan
  • Employment Agreement (offer letters)
  • Operating Agreement for LLCs
  • Insurance Policy
  • Online Terms of Use
  • Online Privacy Policy Document
  • Contract Document
  • Company Bylaws
  • Memorandum of Understanding (MoU)
f. Do You Need a Trademark, Copyright, or Patent?

If you are considering starting your own fitness clothing line business, you may need to file for intellectual property protection or a trademark. This is so because the nature of the business makes it possible for you to have cause to challenge people in court for illegally making use of your company’s intellectual properties especially as it relates to your designs or logo et al.

4. Cost Analysis and Budgeting

a. How Much Does It Cost to Start a Fitness Clothing Line Business?

The startup cost for a fitness clothing line business will range between $500,000 to well over $1 million. This is so because the startup inventory and the equipment and machines needed to start will greatly influence the overall cost of starting the business.

b. What are the Cost Involved in Starting a Fitness Clothing Line Business

The costs involved in starting a fitness clothing line business can vary depending on several factors, such as the size and scale of the business, the type of products, and the distribution channels used. However, here are some common costs associated with starting a fitness clothing line business:

  • Product design and development: This includes the cost of designing and developing clothing prototypes, sourcing materials, and creating patterns. The cost can vary depending on the complexity and quality of the designs.
  • Manufacturing: This includes the cost of producing the clothing, including labor, materials, and shipping.
  • Branding and marketing: This includes the cost of creating a brand name and logo, developing a website, and marketing the products through social media, advertising, and other channels.
  • Legal and administrative costs: This includes the cost of obtaining licenses and permits, registering trademarks, and hiring legal and accounting services.
  • Equipment and supplies: This includes the cost of equipment and supplies needed to operate the business, such as computers, printers, and office supplies.
  • Inventory and storage: This includes the cost of purchasing and storing inventory, including the cost of renting a warehouse or storage space.
  • Distribution: This includes the cost of shipping and delivering the products to customers, as well as the cost of any third-party distribution channels, such as retail stores or e-commerce platforms.
c. What Factors Determine the Cost of Opening a Fitness Clothing Line Business?
  • The size of the fitness clothing line business
  • The choice of location
  • The required licenses and permits
  • The type of fitness clothing line business
  • The cost of hiring and paying a business consultant and attorney
  • The cost of branding, promotion, and marketing of the fitness clothing line business
  • The cost of furnishing and equipping the fitness clothing line facility
  • The cost of the insurance policy covers
  • The cost of registering the business
  • Source of your supplies and ongoing expenses
  • Cost of recruiting and training your staff
  • The cost for the purchase and customizing of uniforms
  • The cost for the grand opening of the fitness clothing line business.
d. Do You Need to Build a Facility? If YES, How Much Will It Cost?

It is not compulsory to build a new facility for your fitness clothing line business, but if you have the required finance, it will pay you to build your own facility. The truth is that building or reconstructing a facility will help you come up with a facility that will perfectly fit into your overall business goals and vision.

e. What are the Ongoing Expenses of a Fitness Clothing Line Business?
  • Rent and lease
  • Supplies and inventory (lightweight, stretchy, smooth, sheer, et al, sewing supplies, and packaging supplies et al)
  • Utility bills (internet subscriptions, phone bills, signage, and software renewal fees et al)
  • Maintenance of machines
  • Salaries of employees
f. What is the Average Salary of your Staff?
  • Chief Executive Office (President) – $65,000 Per Year
  • Factory Manager – $38,000 Per Year
  • Merchandise Manager – $35,630Per Year
  • Fashion Designers – $35,000 Per Year
  • Accountant (Cashier) – $30,500 Per Year
  • Marketing and Sales Executives – $28,000 Per Year
  • Tailors – $28,100 Per Year
  • Customer Service Executive – $26,000 Per Year
  • Security Guard -$24,000 Per Year
g. How Do You Get Funding to Start a Fitness Clothing Line Business?

Here are some ways to obtain funding for a fitness clothing line business:

  • Self-funding
  • Small Business Loans
  • Crowdfunding
  • Angel Investors
  • Venture Capital
  • Grant

5. Write a Business Plan

a. Executive Summary

Lois Signature™ Fitness Clothing Line, Inc. is a registered and standard fitness clothing line business that will be located in an industrial area in Dallas, Texas. We offer high-quality and stylish athletic wear for men and women.

Our team has extensive experience in the fashion and fitness industries, and we are confident that we have the skills and knowledge to successfully launch and grow our business. We believe that our unique product offering, competitive pricing, and customer-centric approach will differentiate us from our competitors and position us for success in the growing fitness clothing market.

b. Products and Service

Our product line includes leggings, shorts, sports bras, tanks, and hoodies, all made from high-performance fabrics that provide moisture-wicking, breathability, and flexibility. Our designs are unique and trendy, inspired by the latest fashion trends and fitness culture.

c. Mission Statement

Our mission is to inspire and empower people to live an active lifestyle by providing comfortable and functional workout clothes that make them feel confident and motivated.

Vision Statement

Our vision is to create a fitness clothing brand that will become a household name.

d. Goals and Objectives

The goals and objectives of a fitness clothing line business are to design and produce gym (fitness) clothes for both males and females.

e. Organizational Structure
  • Chief Executive Office (President)
  • Factory Manager
  • Merchandise Manager
  • Fashion Designers
  • Accountant (Cashier)
  • Marketing and Sales Executives
  • Tailors
  • Customer Services Executives
  • Security Guard

Marketing Plan

a. SWOT Analysis
Strength
  • High-quality and stylish products
  • Experienced and knowledgeable team members in the fashion and fitness industries
  • Online presence and e-commerce platform for easy access to customers
  • Unique designs and trendy styles
  • Ethical and sustainable manufacturing processes
  • Hassle-free return and exchange policy for a positive customer experience
Weakness
  • High-quality and stylish products
  • Experienced and knowledgeable team members in the fashion and fitness industries
  • Online presence and e-commerce platform for easy access to customers
  • Unique designs and trendy styles
  • Ethical and sustainable manufacturing processes
  • Hassle-free return and exchange policy for a positive customer experience
Opportunities
  • High-quality and stylish products
  • Experienced and knowledgeable team members in the fashion and fitness industries
  • Online presence and e-commerce platform for easy access to customers
  • Unique designs and trendy styles
  • Ethical and sustainable manufacturing processes
  • Hassle-free return and exchange policy for a positive customer experience
Threats
  • High-quality and stylish products
  • Experienced and knowledgeable team members in the fashion and fitness industries
  • Online presence and e-commerce platform for easy access to customers
  • Unique designs and trendy styles
  • Ethical and sustainable manufacturing processes
  • Hassle-free return and exchange policy for a positive customer experience
b. How Does Fitness Clothing Line Make Money?

Fitness clothing lines make money by selling their products at a markup above their manufacturing costs. They earn revenue by selling their products to consumers through various sales channels.

c. Payment Options
  • Credit and debit cards
  • PayPal
  • Apple Pay and Google Wallet
  • Gift cards and store credit
  • Installment payments
  • Cash on delivery.
d. Sales & Advertising Strategies
  • Social media marketing: Social media platforms like Instagram and Facebook are popular channels for fitness clothing lines to showcase their products, connect with potential customers, and build their brand identity. The use of influencers and user-generated content can also be effective in reaching a wider audience.
  • Email marketing: Sending regular email newsletters to customers and subscribers can keep them informed about new product launches, promotions, and events. Personalized and targeted emails can help to increase engagement and drive sales.
  • Content marketing: Creating and sharing useful and relevant content, such as blog posts and videos, can position a fitness clothing line as an authority in the industry and attract potential customers.
  • Partnership and sponsorship: Collaborating with fitness influencers, gym chains, and sports events can increase brand visibility and credibility. Sponsorship of fitness events and competitions can also provide exposure to a targeted audience.
  • Promotions and discounts: Offering promotions, discounts, and giveaways can help to increase sales and attract new customers. Special promotions during peak seasons like New Year or summer can also be effective in boosting sales.
  • Pop-up stores and events: Hosting pop-up stores in high-traffic areas or attending fitness events can provide a physical space for customers to try on products and interact with the brand.
  • Referral programs: Offering referral incentives to customers who refer new customers can help to increase customer acquisition and loyalty.

Financial Projection

a. How Much Should You Charge for your Product/Service?

Generally, the price of fitness clothes depends on the type, size, and brand of the product.

b. How Much Profit Do Fitness Clothing Line Business Owners Make a Year?

Typically, a small fitness clothing line business with a limited product range and a relatively low marketing budget might expect to make an annual profit of several thousand dollars, while larger businesses with a wider product range, a larger marketing budget, and a more established customer base could potentially generate profits in the millions of dollars.

c. What Factors Determine the Amount of Profit to Be Made?
  • The capacity of the fitness clothing line business
  • The location the fitness clothing line business is covering (online or strictly brick and mortar)
  • The management style of the fitness clothing business
  • The business approach of the fitness clothing business
  • The advertising and marketing strategies adopted by the fitness clothing business.
  • The number of years the fitness clothing line is in business
d. What is the Profit Margin of a Fitness Clothing Line Business?

The profit margin of a fitness clothing line business is not fixed. Typically, fitness clothing businesses gain a handful of profit on all their products- margins usually range from 20% to around 60-70%. So, the revenue you would be making will be based on sales made by you monthly and the expenses that you incur while running the business.

e. What is the Sales Forecast?
  • First Fiscal Year (FY1): $540,000
  • Second Fiscal Year (FY2): $1.3 million
  • Third Fiscal Year (FY3): $3.5 million

6. Set Up your Shop/Office

a. How Do You Choose a Perfect Location for Fitness Clothing Line Business?
  • The demography of the location
  • The demand for fitness clothes in the location
  • The purchasing power of businesses and residents of the location
  • Accessibility of the location
  • The number of sports shops and other fashion outlets in the location
  • The local laws and regulations in the community/state
  • Traffic, parking, and security et al
b. What State and City is Best to Open a Fitness Clothing Line Business?
  • Silver Spring, Maryland
  • Rowland Heights, California
  • Portland, Oregon
  • New York City, New York
  • Atlanta, Georgia
  • Dallas, Texas
  • Las Vegas, Nevada
  • Los Angeles, California
  • Chicago, Illinois
  • Boston, Massachusetts
c. What Equipment is Needed to Operate a Fitness Clothing Line Business?

These are some of the machines, equipment, and tools that we would need to start our fitness clothing line business;

  • Industrial sewing machines
  • Pattern makers for crafting designs.
  • Women’s and men’s dress forms were used for garment building.
  • Scissors
  • Hole punchers
  • Straight and curved rulers
  • Pencils
  • Measuring tapes
  • Notchers for marking seams.
  • Pins
  • Slopers
  • Dotted pattern paper.
  • Sewing machine needles
  • Hand sewing needles.
  • Threads
  • Sketching books.
  • Drapings tools.
  • Dressmaking Stick pins
  • Muslin
  • Style tapes
  • Fabric shears
  • Soft lead pencil
  • Marking pen
  • Pattern plotter.
  • Pattern-making software.
  • Computer
  • CAD tools for designs
  • Digital drawing tools
  • Digitizer board for pattern scanning.
  • Heat transfer machines for T-shirts.
  • Print tables.
  • Racks
  • Slat wall
  • Mannequins
  • Hangers
  • Labels and Tags.
  • Packaging materials
  • Industrial pressing irons
  • Supply of fabrics

7. Hire Employees

Make plans to hire a competent chief executive officer (president), factory manager, merchandise manager, accountant (cashier), marketing and sales executives, tailors, fashion designers, and security guard. These are some of the key employees you can work with.

8. Launch the Business Proper

Launching a new business is key to how successfully the business can gain traction in the market space. So, you must make sure to organize a launch party that will attract sportsmen and women in your target market location.

a. What Makes a Fitness Clothing Line Business Successful?
  • Choose a good location and showroom facility to launch the business
  • Make sure your wears are unique and the finishing is topnotch
  • Throw an open house grand party before officially opening the fitness clothing line business
  • Be deliberate with your marketing sales approach
  • Encourage the use of word of mouth to promote your fitness clothing line business
  • Leverage all available online and offline platforms to promote your fitness clothing line
b. What Happens During a Typical Day at a Fitness Clothing Line Business?
  • The production factory is open for the day’s work
  • The facility is cleaned and well-arranged
  • Product design and development
  • Factory swing into action (production of fitness clothes)
  • Deliveries of orders are made
  • Stocks are taken and reports are written and submitted to superior officers
  • The business is closed for the day.
c. What Skills and Experience Do You Need to Build a Fitness Clothing Line Business?
  • Good fashion design sense
  • Excellent tailoring skills
  • Excellent customer services skills
  • Interpersonal skill
  • Accounting and bookkeeping skills
  • Business management skills
  • Bargaining and bidding skill
  • Work experience in a fitness clothing line business environment
  • Experience in managing people
  • Experience in business administration.